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Plastic Injection Tooling & Molding: a new designed lure part for medical used
After injection molding, the Lure parts will be cleaned and sterilized by the customer before being used to connect patients to the hospital's ventilators. We also assist customers in improving part designs to enhance injection molding efficiency.
Project: Lure conponent for medical used
Service: Plastic Injection Molding
Mold Material: S136/S136 (Cavity/Core)
Part Material: PC (Lupilon S-3001R)
Quantity: 1,000 parts
Post Processing: Pad Print logo
The customer requested us to create a 1+1 family mold for the top and bottom parts. They explained that they chose us because we can produce the barb features that other suppliers were unable to achieve.
After receiving the customer's 3D drawings, we begin preparing the DFM (Design for Manufacturing) analysis to assist in optimizing the part design for improved tooling and injection molding.
In the DFM, we highlighted all critical information, including the gate system, surface finish, parting line, mold structure, draft requirements, ejector pin placement, wall thickness concerns, and other potential issues that could arise during tooling and molding.
The part needs to be molded in a semi-transparent green color. We initially used pigment for the mold trial and then switched to Avient masterbatch for production.
After molding, we pad print the logo on the part's surface using customer-supplied Marabu inks.
Service: Plastic Injection Molding
Mold Material: S136/S136 (Cavity/Core)
Part Material: PC (Lupilon S-3001R)
Quantity: 1,000 parts
Post Processing: Pad Print logo
The customer requested us to create a 1+1 family mold for the top and bottom parts. They explained that they chose us because we can produce the barb features that other suppliers were unable to achieve.
After receiving the customer's 3D drawings, we begin preparing the DFM (Design for Manufacturing) analysis to assist in optimizing the part design for improved tooling and injection molding.
In the DFM, we highlighted all critical information, including the gate system, surface finish, parting line, mold structure, draft requirements, ejector pin placement, wall thickness concerns, and other potential issues that could arise during tooling and molding.
The part needs to be molded in a semi-transparent green color. We initially used pigment for the mold trial and then switched to Avient masterbatch for production.
After molding, we pad print the logo on the part's surface using customer-supplied Marabu inks.